Control Panels

Horlick Industrial Control Panels Used to Control Water Treatment Systems

A US-based, worldwide water management solutions provider uses Horlick control panels to control its mobile wastewater treatment facilities.

The Horlick Company is a manufacturer of industrial control panels used in a wide variety of applications. One application involves the control of mobile water treatment facilities whereby the wastewater from an oil or gas well is treated to a level that allows it to be re-used in oilfield operations. Horlick’s customer provides an economic and efficient method for exploration and production companies to combat their water scarcity and disposal challenges.

Horlick’s customer uses patented technology to provide multiple services for its oilfield customers. One process uses proprietary low temperature, ambient pressure methods to recover fresh water from the desalination of industrial wastewater. The wastewater is used to humidify a carrier gas like air, nitrogen or helium. During the humidifying process, fresh water is separated from the dissolved impurities. The fresh water is subsequently recovered in a proprietary dehumidification process.

Industrial Control Panel for Water Treatment Systems

In order to construct their mobile water treatment platforms, the customer procures equipment skids from multiple vendors and they then tie them together to form a full treatment system. In some cases, there is a separate container that houses the control room for the entire operation. The Horlick control panels are placed on each of the equipment skids and in the control room and they communicate over Ethernet.

The Main Control Panel in the control room typically contains a programmable logic controller (PLC) and operator interface terminal (OIT) that are used to control and monitor the entire system.

The Remote Control Panels each have a unique design and they contain the PLC remote I/O, motor starters and variable frequency drives (VFDs) required for control of the individual equipment skids. Since the skids are located outdoors in harsh environments, Horlick utilizes NEMA 4X, stainless steel enclosures and air conditioners to protect the control components and keep them cool.

For these projects, Horlick develops the electrical schematics, control enclosure layouts and bills of material, while the customer provides the PLC programming and OIT screen development. A functional test of each control panel is performed prior to shipment.

The customer’s Vice-President of Engineering has been working with Horlick and Shawn Hennessey since 1999. He made the following comment: “Shawn’s excellence and dedication are the reason why I would not go anywhere else for control panels. I trust Shawn. I know I can rely on him to step up and do it right!

Horlick has recently completed six projects for this customer to include the control panels for three recycle plants and three smart evaporation systems. Additionally, the customer has just placed an additional order for twelve more control panels to be used in three new recycling plant projects.

Control Panel Manufacturing

Each Horlick industrial control panel is manufactured in our 12,000 square foot facility in Randolph, MA.

Enclosures

Our control panels are built in standard NEMA 1, 4, 4X or 12 enclosures. For hazardous locations, we also fabricate control panels in NEMA 7&9 explosion-proof enclosures. For large-scale process projects that utilize multiple motors, we offer our packages in a customized motor control center.

For applications that require something other than a standard sized enclosure, we can provide custom enclosures built to our client’s exact requirements. Additionally, if required, we can paint enclosures in custom colors using our paint spray booth.

Devices

We utilize both IEC and NEMA devices in our construction. Our standard packages may include but not be limited to any of the following devices: circuit breakers, motor-starters, electronic soft starters, variable frequency drives, servo controllers, programmable logic controllers (PLCs), human machine interfaces (HMIs), intrinsically safe relays and barriers, and door-operated pilot devices.

Compliance

Our control panel shop is UL508A and UL698A listed and we have the ability to design, build and comply with the European directives required for CE marking. Completed control panels are tested and inspected to insure that they comply with the National Electric Code NFPA 70. Testing can include point-to-point-wiring verification or customer-witnessed functional acceptance testing as required.

Contact us for information or a quote.

 
CONTROL PANEL QUOTE

Variety of Components

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Our Team

Control Panel Engineered Services

By combining our industry experience with that of our valued technology partners, the Horlick Company is able to design and build a customized control system for virtually every industrial application.

Engineering Experience

The Horlick Company has extensive experience designing industrial electrical control panels. We use the latest tools in electrical design and we work closely with our customers to design our control panels to their exact requirements. We are also accustomed to reviewing and complying with specifications provided to our customers by their end-users.

Value Added Services

Our technical staff has the capability to perform the following value added services:

  • AutoCAD drawings, which include both electrical schematics and control panel layouts
  • Bill of material selection
  • PLC programming
  • SCADA/HMI screen development
  • Real time process monitoring and reporting
  • Remote monitoring of equipment
  • Field startup assistance and on-site training
  • Full documentation services

Top Suppliers and Software

We are partnered with top-quality suppliers that include Allen-Bradley, Siemens, Cutler-Hammer, Square D, ABB, and Phoenix Control, to name a few. We possess several programming and configuration software packages to assist us in the engineering and development of your project.

Data Acquisition, Monitoring and Reporting

Our industrial control panels can be designed to provide data acquisition, real time process monitoring, and custom report configuration. The information that you require can be accessible from the plant floor, front office or a remote location.

Contact us for information or a quote.

 
CONTROL PANEL QUOTE

Our Services

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Horlick Control Panels

Custom Electrical Control Enclosures

The Horlick Company’s custom electrical control enclosures are primarily used to integrate industrial control systems. We have a very wide customer base, and as a result, we have an extensive amount of experience in batching and packaging applications, continuous process control, automation, safety and combustion control.

We are equally comfortable working with customers who require a simple motor-starter control panel to operate a stand-alone vacuum pump, or those who require a turn-key, multi-door, control enclosure that contains a PLC, HMI and multiple variable frequency drives to operate a process, such as a 200-foot-long industrial oven. We work with clients who only require 3 or 4 control panels per year, along with those who have us manufacture 10 or more per week.

Our strength is our flexibility and our dedication to our customers. We are more than vendors to our customers. We are their trusted partners and our skilled staff of professionals and fabricators take great pride in delivering our products on time and with the highest level of quality.

The Process

Whether we are working with a new or existing customer, the process is the same. We determine the customer’s individual requirements for the project and apply proper industry standards to develop a solution. We can build control panels to meet detailed designs and requirements provided by our customers, or we can perform all of the engineering to include electrical schematics, bill of material selection, and software development.

Our technical team has over 125 years of combined service designing and building industrial control panels. We are uniquely capable of reviewing our customer’s designs and providing them with critical feedback as it pertains to their selection of components and/or their overall compliance with industry standards.

We have experience that includes, but is not limited to, the following industries:

  • Industrial Baking
  • Food and Beverage Processing & Handling
  • Food Packaging
  • Material Handling & Conveyor Systems
  • Industrial Air Compressor
  • HVAC
  • Vacuum Process Control
  • Wastewater Evaporation
  • Industrial Water Treatment and Recycling
  • Laser Systems
  • Condensate Pumping System
  • Groundwater Remediation
  • Commercial Swimming Pool and Spa Control
  • High Temperature Vacuum Furnace
  • Automated Press Control
Contact us for information or a quote.

 
CONTROL PANEL QUOTE

A Sampling of Our Work

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Control Panel Quote

Control Panel Information Request Form

For information or a proposal on a Horlick custom control panel, please complete the entry form below. Please provide as much detail as possible.

For immediate assistance, please contact us at:

(T) 781-963-0090
(F) 781-986-1540

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    Connecting and controlling multiple, remote industrial control panels through fiber optic cable.

    A soil remediation project requiring 10 remote recovery wells will be controlled via separate control panels using fiber optic cable.

    The Horlick Company is a manufacturer of industrial controls used in a wide variety of applications. A single control panel is commonly used to control an individual piece of equipment or it can be used to control a localized process that may consist of pumps, blowers, heaters, etc. For larger projects, or projects where the equipment is separated by a great distance, several control panels may be needed to integrate the process. These control panels are typically networked together and controlled from a central location.

    This application note describes a groundwater remediation installation in South Carolina that required control panels to be installed at (10) separate recovery wells to be remotely controlled and monitored by an eleventh ‘main’ control panel at a central location.

    Remote Control Panel for water remediation project

    Remote Control Panel

    Due to the distances involved and client preference, there were three options to facilitate communication between the eleven control panels:

    1. Direct wire
    2. Fiber Optic Cable
    3. Leased Cellular Network

    The project specification allowed for a single programmable logic controller (PLC) within the main control panel, combined with distributed inputs and outputs (I/O) to be located in the individual well control panels. The original design specification showed preference for a leased cellular wireless network to be used as the means of communicating between the control panels. The importance of maintaining a reliable and robust connection between the control panels, combined with the fact that the furthest well control panel was located 4,000 feet away from the main control panel, led the Horlick Company to propose a fiber optic network for the communication platform. Since the client already had to trench for the water piping, Horlick felt that the cost impact of adding the fiber optic cable runs to each well would not be as significant had the trenching not already been required. Additionally, once installed, there would be no further cost for the fiber optic cable solution. If the client had chosen the cellular approach, initial equipment costs would have been compounded by monthly network maintenance fees during the lifetime of the project. Additionally, there was also the uncertainty of required cellular equipment replacement in the event of carrier technology upgrades.

    The client ultimately agreed with Horlick’s approach and Horlick provided a main control panel with an Allen-Bradley Compact Logix PLC and (10) remote well control panels with Allen-Bradley distributed I/O. Each well control panel contains motor controls for the groundwater pumps. The level and flow rate from each well are monitored and the flow is controlled through the operation of a modulating control valve associated with each well. The parameters, set points and operation of each recovery well are controlled from the main control panel. All of this data is communicated over the fiber network. The fiber optic cable is terminated on N-Tron FX series Ethernet switches that are utilized to complete the network. To date, the system has been running without incident and the client can take comfort in the fact that neither the weather, cellular tower uptime, nor radio interference will have any impact on the effectiveness of their system.

    Main Control Panel ground water remediation project

    Main Control Panel

    Remediation Project Details

    The Horlick Company, Inc. supplied the control panels to Mid-Atlantic Environmental Equipment, Inc. (MAE2). The control system has been designed and manufactured to operate groundwater recovery and treatment equipment associated with extraction of a large volatile organic compound (VOC) plume in the aquifer.

    The end customer, a valve manufacturer in South Carolina for over 40 years, has allowed solvents to contaminate the soil around the factory. Since the solvents are water soluble, the solvents have leached into the local aquifer and have contaminated the water table in a nearby residential community. With all of the wells in operation, the system has the capacity to run at 275 gallons per minute while it draws down the water and allows the contaminants to be removed.

    MAE2’s system included (10) groundwater pumps, combined with equalization and storage tank transfer pumps, and dual air stripper blowers that are all controlled by the Horlick control system. This is a project that was in discussion and preparation for 8 years. The site startup occurred in September of 2016 and the cleanup is expected to last for about 20 years before remediation is complete.

    “Horlick control panels are laid out well and use quality materials” said Shawn Evans, Vice President for MAE2 “Horlick has a remarkable range of products and capability; they can provide control panels that are single use basic panels all the way up to entire systems. We never use anyone else for our control panels as Horlick provides a very good product at a fair price”

    About Mid-Atlantic Environmental Equipment
    Mid-Atlantic Environmental Equipment, Inc. (MAE2) has been a leading manufacturer of environmental systems since 1996. MAE2 is committed to building the best environmental remediation and wastewater treatment systems available. They are dedicated to delivering systems quickly and cost effectively; with outstanding customer support before and after the sale.

    MAE2 has the experience and the equipment to design, integrate and deliver the highest quality systems at a competitive price. Their custom designed, self-contained and transportable groundwater and wastewater treatment systems are individually manufactured and delivered directly to the customer’s site where MAE2 provides startup assistance.

    Mid-Atlantic Environmental Equipment, Inc. is also one of three companies in the US certified to manufacturer remediation system for Chevron. In addition, MAE2 is a woman-owned corporation with certifications through Virginia Woman Business Enterprises, Fulton County Georgia WOB & CCR registered.

    For more information about Horlick Industrial control panels and applications please contact us at 781-963-0090

    Horlick Case Studies and Application Notes

    Horlick Case Studies and Application Notes

    Industrial Control Panel for Water Treatment Systems

    Horlick Industrial Control Panels Used to Control Water Treatment Systems

    A US-based, worldwide water management solutions provider uses Horlick control panels to control its mobile wastewater treatment facilities. The Horlick Company is a manufacturer of industrial control panels used in ...
    Read More
    Remote Control Panel for water remediation project

    Connecting and controlling multiple, remote industrial control panels through fiber optic cable.

    A soil remediation project requiring 10 remote recovery wells will be controlled via separate control panels using fiber optic cable. The Horlick Company is a manufacturer of industrial controls used ...
    Read More
    Frequency Conversion from 60 Hz to 400 Hz, using Horlick Motor-Generator Sets

    Frequency Conversion from 60 Hz to 400 Hz, using Horlick Motor-Generator Sets

    Horlick motor-generator sets provide 60-400 Hz frequency conversion for naval and air force bases, missile and ground support operations, and manufacturers requiring 400 Hz power for product testing. While the ...
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    MG silo

    Frequency conversion to allow electrical testing of products shipped worldwide

    Frequency conversion to allow the electrical testing of products that are to be shipped worldwide Using motor-generator sets to convert frequency to create a power source to test products that ...
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    Motor-generator for frequency conversion 50 Hz to 60 Hz from Horlick

    Rental Units for 60 Hz to 50 Hz Frequency Conversion

    Rental Units for 60 Hz to 50 Hz Frequency Conversion Cost Effective Solutions for Motor Generator Set Applications. There are several reasons why renting a MG-set from the Horlick Company ...
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    60-60 Hz Motor Generator sets for Line Conditioning

    Line Conditioning by a Motor-Generator Set Provides a Source of Clean Power

    Line Conditioning by a Motor-Generator Set Provides a Source of Clean Power: Two Examples of Maritime Applications An important application for motor generators is line isolation, where a clean source ...
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    Horlick 60-50 Hz Motor Generator Set in outdoor enclosure

    Rugged Outdoor Applications for Motor-Generator Sets

    Rugged Outdoor Applications for Motor-Generator Sets Critical applications that require continuous up-time, at full power in adverse conditions with minimal required maintenance. Horlick motor-generator sets are designed for continuous-duty in ...
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    60SC with Integrated Control Panel

    A motor-generator set used to convert power from 60 Hz to 50 Hz

    A motor-generator set used to convert power from 60 Hz to 50 Hz Examples of manufacturers using Horlick 50SC Model, as a 60 to 50Hz Converter, motor-generator set to test ...
    Read More

    Technical

    Technical Information on Horlick Products, Company Policies and Manufacturing Standards

    In this section of the Horlick website we provide certain technical information about our Motor-generator sets, Control panels and our manufacturing standards.

    This includes sections on Application notes, Specification sheet downloads, Frequently asked questions and manufacturing standards

    Application Notes

    Horlick motor-generator sets are typically used to provide frequency conversion and line conditioning for the frequencies such as 60-50 Hz, 50-60 Hz, 60-400 Hz as well as 60-60 Hz Line Conditioning. In our application notes section we provide specific case study examples of how our Motor Generator sets have been used.

    Product Spec Sheet Downloads

    In this section you can download technical specs in PDF format for all of Horlick’s motor-generator sets.

    Frequently Asked Questions (FAQ)

    Many of your questions will be answered in this section from, general questions regarding how Motor Generator sets work to specific questions on The Horlick Company and its policies.

    Manufacturing Standards

    The Horlick Company manufactures MG-sets and industrial control panels to these national and international standards

    400SC Motor-Generator Set

    400SC Motor-Generator Set

    Products

    The Horlick Power Line

    Motor-Generator Sets

    50SC Motor-Generator Set shown with Integrated Control Panel

    The Horlick Company manufactures motor-generator sets to be used for both frequency conversion and load-isolation. Backed by our technical expertise, Horlick motor-generator sets deliver a clean source of electrical power that is utilized in the defense, manufacturing and technology industries.

    Control Panels

    The Horlick Company designs and manufactures industrial control panels and motor control centers for motor and process control applications. Our specialties include the fabrication of both relay-based and PLC-based systems. We are UL508A and UL698A listed.

    Horlick Company, Inc.
    Call 781-963-0090 or
    email shennessey@horlick.com

    91 Pacella Park Drive
    Randolph MA 02368
    Phone 781-963-0090
    Fax 781-986-1540

    Horlick.com